Cardboard is a thick paper stock or heavy-duty paper-pulp material typically used for packaging, crafting, and various other applications.
In this guide, we'll delve into cardboard laser cutting, covering all aspects from beginning to end! Additionally, we'll include a case study on laser cutting cardboard gift box. Let's embark on this exciting journey together!
In this article:
- Part 1: The Overview of Cardboard Laser Cutting
- 1.1 What is Cardboard Laser Cutting?
- 1.2 How Does Laser Cut Cardboard?
- 1.3 What is Laser Cutting Machine for Cardboard?
- Case Study: Laser Cut Cardboard Gift Box Within 5 Steps 💡
Part 1: The Overview of Cardboard Laser Cutting
1.1 What is Cardboard Laser Cutting?
Cardboard laser cutting, also known as laser cutting cardboard, is a refined method for precisely shaping cardboard material into various designs, letters, or shapes. Cutting cardboard with laser, your creative ideas can be transformed into stunning crafts effortlessly.
1.2 How Does Laser Cut Cardboard?
"Can you laser cut cardboard with a laser cutter?" Yes! Laser cutting cardboard involves the use of a high-powered laser beam that is focused onto the cardboard's surface. The intense heat generated by the laser beam causes the cardboard to get cut along the path of the beam, resulting in a clean and precise cut.
Since the laser beam is controlled by computer software, even intricate and complex designs can be cut with high accuracy. Compared to other cardboard cutting methods, this method produces smooth edges and minimal kerf width, making it perfect for intricate patterns and shapes.
1.3 What is Laser Cutting Machine for Cardboard?
To laser cut cardboard, you'll require a laser cutter, which is crucial for streamlining the cutting process and achieving precise results. With various laser cutting machines on the market (like Diode laser engraver, CO2 laser engraver and Fiber laser engraver), many may ask: "Which laser is best for cardboard laser cutting?" or "What machine do I need to cut cardboard?"
Actually, it depends on your engraving needs. For home or small-scale cardboard laser cutting project, diode laser engravers are the best choice. Because these diode laser engraving machines are easy to use and budget-friendly compared with other cardboard laser cutting machines.
💡 Case Study: Laser Cut Cardboard Gift Box Within 5 Steps
Preparation checklist for laser cutting cardboard gift box:
- Cutting Material: 1 - 3 mm Cardboard Sheet
- Cutting Machine: Diode Laser Cutter
- Cutting Design: Designs, letters, shapes, etc.
The process of laser cutting cardboard is straightforward. So, How do you laser cardboard, and How long does it take to cut cardboard? Don't worry, just follow these 5 simple steps to get your laser cut cardboard crafts in a few minutes!
Step 1: Choose Your Material - 1 -3 mm Cardboard Sheet
Selecting the right material is crucial for the laser cut cardboard. Different materials require specific laser settings to ensure precise cutting. Besides, please remember that it's important to ensure that the cardboard's material is laser safe to avoid any potential safety hazards.
In this guide, we'll use a case study on laser cutting cardboard gift box!
Step 2: Choose the Right Laser Cutting Machine for Cardboard Cutting
Here, we recommend LaserPecker 4 (LP4) that excels in cardboard laser cutting projects.
Step 3: Prepare Your Cutting Design
Use a free graphic design app/software or third-party graphic design tools like photoshop to create or import the shape or design you want to cut on the cardboard's surface. Consider size, shape, and other details.
Step 4: Set up the Cardboard Laser Cutting Machine
Firstly, Make sure your cutter is powered on, and then connect your laser cutter to your computer or mobile device using the appropriate interface (USB cable, Bluetooth, etc.)
Secondly, Open the LaserPecker Design Space and load your design. (formats like JPG/PNG/G-Code/SVG etc are all acceptable)
Thirdly, Place the items within the designated working area and check if the laser lens is properly focused. There are two ways to check.
If you choose LaserPecker 4 (LP4), the first method is to use a ruler to measure the distance between the cardboard's surface and the machine, with a recommended distance of 15cm or 150mm.
Alternatively, you can achieve the correct focal length by judging whether the two red dots emitted by the machine overlap. This ensures precise focusing for optimal cutting & engraving results.
Fourthly, You need to turn on the "Preview" mode to see if the design fits properly on the cardboard surface. If it doesn't, adjust its size and position to match the dimensions of your material.
Finally, Access the software's laser settings to adjust parameters like power, speed, and resolution according to the cardboard's properties and design intricacy.
To get the best result, the recommended laserpecker 4 material settings for cutting cardboard is 10 W 450 nm; Resolution: 1k; Power: 60%; Depth: 97%; Pass: 1
To explore other recommended laserpecker engraving and cutting parameters, refer to the settings table that applies to any laserpecker machines, including LP1, LP2, LP3, LP4 and LX1.
Step 5: Start Cutting Your Cardboard With Laser Now
Double-check everything to avoid mistakes. Then, hit the start button and watch the magic happen. The laser brings your design to life. Keep an eye on it, and you're all set!
When operating a laser engraving and cutting machine with a 450 nm blue laser, it's advisable to wear goggles or use a laser protection cover to protect your eyes and body from potential harm, as the blue laser can pose risks.
Additionally, please be mindful that smoke may be emitted during the laser engraving process. Wearing a mask or employing an air purifier is essential for safety.
Conclusion
In summary, cardboard laser cutting offers versatility and precision, transforming cardboard into intricate designs and functional products with clean edges and intricate patterns. It opens up endless possibilities for artistic expression, industrial manufacturing and personal projects.